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High Shear Batch Emulsifier
High Shear Batch Emulsifier
High Shear Batch Emulsifier

High Shear Batch Emulsifier

Applications

The rotor revolves at a high speed. Thus, the high shear batch emulsifier will produce a strong force through high tangent speed and high frequency mechanical effect. Therefore, the material in the narrow space between the stator and rotor will be dispersed and emulsified evenly and finely under the mechanical force, shearing force, centrifugal force and pressing force, etc.

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Main parameters of high shear batch emulsifier
Model Power (KW) Rotation speed (RPM) Processing capacity (L)
TRH90 1.5 2800 5-50
TRH100 2.2 2800 50-100
TRH120 4 2800 100-300
TRH140 7.5 2800 200-800
TRH160 11 2800 300-1000
TRH180 18.5 2800 500-1500
TRH200 22 1400 800-2000
TRH220 30 1400 1000-300
TRH240 37 1400 1500-5000
TRH270 55 1400 2000-8000
TRH290 75 1400 3000-10000

Note: The emulsifier processing capacity in the table refers to the data tested by taking water as the medium. If the medium has high viscosity or consistency, please use pipeline high shear dispersing emulsifier. If there is high temperature, high pressure, flammable, explosive or corrosive condition, the data in the table is subject to change without notice. The parameter data is varied with the type of material.

Intermittent high shear batch emulsifier working process
  • The rotor revolving in high speed produces centrifugal force, which suctions the material from the upper and lower feeding area axially to the operation chamber.
  • The strong centrifugal force throws the material axially to the narrow space between stator and rotor. The material is then dispersed and emulsified under the centrifugal force and the shear force between materials.
  • The outer terminal of the rotor revolved in high speed produces a line speed more than 15m/s and even up to 40m/s. Thus, there will be strong mechanical and liquid shearing force, liquid abrasion force, clashing force and tearing force, etc. produced in the high shear batch emulsifier, which functions to disperse, emulsify and homogenize the materials and finally eject materials from the stator slot.
  • As materials are ejected in radial in high speed, they change their flow direction due to the resistance from themselves and vessel walls. The upper and lower axial suction force then leads to strong upper and lower rushing flows. After many circulations, the material is finally dispersed and emulsified eventually.
Size of high shear batch emulsifier
Model D D1 H1 D2 D3 H G
TRH90 105 105 355 200 105 705 8×Φ16
TRH100 116 160 650 215 265 1150 8×Φ16
TRH120 141 195 725 255 290 1300 8×Φ16
TRH140 156 235 850 280 330 1520 8×Φ16
TRH160 184 235 850 280 330 1655 8×Φ20
TRH180 200 280 1200 360 415 2070 8×Φ20
TRH200 240 300 1200 360 415 2130 8×Φ20
TRH220 260 320 1355 400 450 2525 8×Φ20
TRH240 280 340 1395 400 450 2585 8×Φ20
TRH270 330 280 1650 500 550 2995 8×Φ20
TRH290 350 400 1660 500 550 3050 12×Φ20

Note: we can design custom products according to customer's requirement.

Weznhou Wenzhou Longqiang Machinery Tech. Co., Ltd. is a major emulsifier and blending pump manufacturer based in China. Our more than 20 years experience in manufacturing and selling dairy production lines, juice and beverage production lines, concentration equipment and sanitary stainless steel vessels etc, makes us access to how to build competitive products among international market. Presently, our products are exported to Canada, Russia, Kazakhstan, Japan, Malaysia, Myanmar, Vietnam and many other countries.
If you are interested in our products, please feel free to contact us directly. We look forward to providing excellent service to you.

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